Job Title: Controls Engineer III
Location: United States
Job Type: W2 Contract
Expected hours per week: 40 hours per week
Schedule: Remote (Monday – Friday)
Pay Range: $44 – 47.50 per hour
Job Description:
1. Industrial Automation & Control Systems:
- Identification of machine controllers (Allen Bradley, Rockwell, Beckhoff, Rexroth) and options to select the protocols and compatible OT hardware (Network translator, Gateways, Aggregators, Extension cards) for integrating IIoT applications.
- Understanding of controls architecture and ISA- 95 architecture.
- Able to document the AS-IS Process and TO- BE for controls implementation.
- Strong skills in creating technical documentation, including system designs, integration plans, and user manuals for IIoT systems.
- Expertise in programming and configuring multiple control systems like Siemens PLCs (TIA Portal), Allen-Bradley PLCs, Mazak CNC controllers, and Fanuc controllers.
- Experience with integration of machine controllers to IIOT systems and different levels of the automation stack
- Ability to manage IIoT projects from planning through implementation, ensuring milestones and timelines are met.
- Knowledge of integration of tightening tools controllers like Atlas Copco, DC tools, Desouter etc. with IIoT platform.
- Knowledge of integration of Robots, Cobots, IMR’s and AGV with IIoT platform.
2. IIoT Communication Protocols and Standards:
- In-depth knowledge of industrial communication standards and protocols such as OPC UA/DA, MQTT, REST API, Ethernet/IP, Profinet, Profibus. Awareness of Device NET, Modbus TCP/IP.
- Proficiency in configuring and troubleshooting OPC Servers like Kepware for data exchange between machines and IIoT platforms.
3. Networking & IT Skills:
- Strong knowledge of industrial networking protocols such as Ethernet/IP, and fieldbus.
- Knowledge of IP configuration, routing, VLANs, and network security practices to ensure secure IIoT systems.
4. IIoT Platform:
- Expertise in Industry 4.0 (e.g., IIOT solutions, data analytics) and experience driving digital transformation programs.
- In Depth knowledge and experience with multiple levels of the automation stack
- Knowledge on data analytics platforms like Power BI, AI and ML technologies.
5. Troubleshooting & Problem Solving:
- Strong analytical and troubleshooting skills to resolve complex communication issues between machines, PLCs, and IIoT systems.
- Ability to perform root cause analysis for network or connectivity failures.
- Collaborate with CFT team for trouble shooting the IIoT deployment problems.
Top 3 Skills you are looking for:
1. Ignition experience greater than 1 year
2. Multiple PLC’s experience
3. Programming multiple coding languages (C++ or Python)
Additional information:
- This is a remote position that will require approximately 30%–40% travel.
- We are looking for candidates with 2–5 years of relevant experience, with a strong preference for hands-on experience working with PLCs.
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